Refurbishment and debottlenecking works is a manpower-intensive and equipment-intensive phase of any onshore and offshore project. This training aims to provide an introduction to refurbishment and debottlenecking works, focussing on workpack preparation and execution.
With a detailed understanding of refurbishment and debottlenecking works including work pack preparation and execution, the participants will be better prepared to function in the engineering dept/function as field and discipline Engineers, refurbishment and debottlenecking project engineers, maintenance engineers, construction supervisors, workpack, operations or planning engineers.
This training course will feature:
- Overview of field or project development planning
- Project management team required for refurbishment and debottlenecking activities
- Workpack process, definition, site survey, scoping, estimating, procurement and execution
- Mobilisation of construction crew, marine crew and construction equipment
- Refurbishment and debottlenecking activities for each engineering discipline
- Testing, inspection and specialist services required
- Commissioning activities, start-up and handover to client
- Post-project activities and final documentation
By the end of this training, participants will be able to:
- Understand what entails in field development planning (FDP) and project management
- Understand the complexities of Offshore and Onshore Refurbishment and Debottlenecking activities and what the activities entail
- Understand the processes of what is involved in the Workpack Engineering and how it is timely executed during shutdowns for both onshore and offshore facilities
- Understand and appreciate the work involved for each engineering discipline and the documents that are required – for both onshore and offshore activities
- Fully understand what are involved in mobilisation of marine vessels, construction crew, marine crew and construction equipment for offshore and what equipment are required for onshore works
- Understand the scope of commissioning and post-project activities during the shutdown window for the refurbishment and debottlenecking works- both onshore and offshore facilities
Day 1
Introduction to Workpack Engineering for Refurbishment and Debottlenecking Works for Onshore and Offshore Facilities
- Introduction to the course
- Pre-course assessment test
- Identify and set the expectations of the course participants
- Learning objectives of the course
- Overview of Field Development Planning (FDP)
- Project Management team (PMT), roles & responsibilities
- Refurbishment and Debottlenecking Works
- Typical scopes, examples
- Successes, failures
Day 2
Workpack Engineering
- Workpack process and execution
- Workpack Scope approvals and confirmation
- Site visits, site verification and comparison with drawings
- Updating and as-builting drawings and documentation
- Materials estimation
- Equipment estimation
- Manpower estimation
- Vendors, contractors and sub-contractors, specialists
- Mobilisation
- Loading
- Compilation of work pack documentation and drawings
- Procurement – cost-plus and overheads
- Construction and marine crew manpower recruitment & mobilisation
- Onshore Minor Fabrication
Day 3
Refurbishment and Debottlenecking Works Package
- Refurbishment and Debottlenecking Works
- HSE training requirements
- Site supervision
- QA/QC project documentation requirements
- Mobilisation of major and support marine vessels
- Overview of marine operations
- Onshore supply base and Load-out activities
- Logistics support activities
- IPOP/pre-execution reviews
Day 4
Refurbishment and Debottlenecking Activities
- Blasting and painting, cutting, fitting and welding, piping and piping supports
- Process equipment
- Pressure vessels
- Fired-equipment
- Rotating equipment
- Electrical works
- Instrumentation works
Day 5
Pre-Commissioning, Commissioning and Final Documentation
- Pre-commissioning activities, testing and inspection
- Commissioning activities
- Start-up and Hand-over
- Demobilisation
- Post-project activities
- Final documentation and payments
- Post-project learning
- Post-course assessment test
This training course is suitable to a wide range of professionals but will greatly benefit:
- Field Engineers
- Construction Supervisors
- Project Engineers
- Operations Engineers
- Workpack Engineers
- Various Discipline Engineers (structural, piping, equipment, electrical, instrumentation)
- Maintenance Engineers
- Contract Administrators, Buyers and Procurement Executives
- Cost Estimating, Project Control and Planning Engineers