This course is designed to provide an understanding and skills in process engineering of gas processing
plants/facilities and equipment. The program is a good opportunity for participants to familiarize with practical
techniques, useful criteria (including short cuts) for designing and troubleshooting process equipment commonly used in gas processing plants
Upon successful completion of this course, the delegates will be able to:
- Calculate, evaluate and compile process data for the specification, design, selection and operation of process equipment
- Possess enhanced skills and knowledge in process engineering, including design methods, criteria, calculation procedures and short-cut technique.
- Perform the evaluation, diagnostic monitoring and troubleshooting of existing process equipment, including debottlenecking and revamping methods
- Evaluate technical proposals and prepare scoping cost estimates
- Prepare comprehensive process specification documents for bid packages
DAY 1
Introduction
- Course overview
- Gas processing overview
- Process equipment categories
- Mechanical and safety aspects
- Process Control and Instrumentation
- Instrumentation types and selection
- Control valves sizing and selection
- Pressure relief devices and systems
Piping
- Fluid flow principles
- Pressure loss categories
- Pipe properties
- Sizing methods and criteria
- Two-phase flow
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DAY 2
Conventional Separators
- Types and functions
- Sizing criteria and method
- Design considerations and internals
- Process operating problems
Pumps
- Categories and types
- Performance characteristics
- Control systems
- Design criteria and parameters
- Pump selection guidelines
- Process operation troubleshooting
Compressors
- Categories and types
- Compression process
- Characteristics and terminologies
- Design Criteria and parameters
- Compressor control methods
- Selection guidelines
- Drivers
- Process operation problems/troubleshooting
DAY 3
Fired Heaters
- Heater types
- Process applications
- Selection guidelines
- Process operating problems
Heat Exchangers
- Heat exchanger types
- Process applications
- Heat transfer terms and equations
- Design criteria and parameters
- Fouling considerations
- Reboilers
- Calculation methods
- Selection guidelines
- Process operation problems/troubleshooting
Air Coolers
- Air cooler types
- Design and operating considerations
- Process operating problems/troubleshooting
DAY 4
Fractionation Columns
- Fractionator types
- Process design methods
- Trays vs packing
- Operating parameters
- Process operating problems/troubleshooting
Gas Processes
Gas Sweetening
- Process selection
- Process description
- Major equipment
- Equipment design guidelines
- Troubleshooting
TEG Gas Dehydration
- Process selection
- Process description
- Major equipment
- Equipment design guidelines
- Troubleshooting
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DAY 5
Molecular Sieve Gas Dehydration
- Process selection
- Process description
- Major equipment
- Equipment design guidelines
- Troubleshooting
HC Dewpoint Control
- Process selection
- Process description
- Major equipment
- Equipment design guidelines
NGL Recovery
- Process selection
- Process description
- Major equipment
- Equipment design guidelines
This course is intended for those who are involved with process engineering, instrumentation & control including process engineers mechanical & equipment engineers, project engineers and maintenance engineers