Metallic material mix-up can lead to a large catastrophe in Oil and Gas industry, that why the American petroleum institute API created this recommended practice (API -RP 578).
This training will highlight:
- Consideration and concern due to material mix-up
- Materials verification programs (MVP)
- PMI Methodologies and technology
- Evaluation of reading via the applicable standards
- Material identification
At the end of this training, you will learn to:
- Understands the types and grades of steels
- Verify the MTC according to ASME BPVC II
- Learn about the different types of PMI specially (XRF & OES)
- Know about the verification procedure against the various standards
- Understand the documentation and record keeping of MVP records
Day 1
Considerations and General Concerns
- Introduction to steel metallurgy
- Standards and specifications controlling the materials (ASME)
- Carbon Steel Substitutions in Low-alloy Steel Systems
- Alloy Substitutions for Carbon Steel
- Residual Elements in Carbon Steels in Hydrofluoric Acid Alkylation Units
Day 2
Material Verification Programs
- Asset Components Included in a Material Verification Program
- Mill Test Reports and Usage in an MVP
- New Construction MVP
- Existing Installed Assets MVP
- MVP as an Element of Maintenance Systems
Day 3
PMI Methodology and Technology
- MVP Test Method Objectives
- PMI Procedure
- Personnel Qualifications
- Chemical Analysis Techniques
- Sorting Analysis Techniques.
- Spectrometer Technology
Day 4
Evaluation of Testing Results and Material Identification
- Material Acceptance Methods
- Follow-up PMI after Discovery of a Nonconformity
- Material Identification Process
- Color Coding/Marking
- Marking of Components
Day 5
Documentation and Record keeping
- Shop and Field PMI Documentation
- New and Existing Equipment or System Documentation
- PMI Records
This training is suitable for personnel who will be involved in material verification in oil & gas industry, power plants, refineries and chemical plants
This training is suitable to a wide range of professionals but will greatly benefit:
- Material Engineer/Inspector
- In-service inspection Engineer
- PMI Technicians
- Welding Engineers
- Corrosion Engineers
- Operation Engineers
- Asset integrity Engineers