This course explains all fundamental principles of fitness for service, their practical application through case histories, and a step by step evaluation process for each type of degradation mechanism. The course also gives participants knowledge on all fundamental principles of component integrity, material properties of strength and toughness, and the introduction to stress and fracture mechanics. The course provides a review of degradation mechanisms, general metal loss, local wall thinning, pitting, blisters and lamination, mechanical defects (dents, gouges, misalignment, and distortion), crack like flaws (stress corrosion cracking, weld flaws, crack like defects), fatigue and fire damage.

By the end of this course delegates will be able to:

  • Understand equipment losses and its major component including how to related these losses to Overall Equipment Effectiveness
  • Learn how to analyze OEE data in order to determine equipment constraint and bottleneck
  • Understand the 7 Major Equipment Losses and how to minimize them in order to improve OEE
  • Understand how to deal with these individual losses and the best maintenance indices to use
  • Provide guidelines on how to improve these types of losses

Foundations of Fitness for Service Assessment

  • Introduction
  • Fitness For Service
  • Contents, objectives and applications
  • How to apply cost effective run or repair decisions
  • Fitness for Service assessment procedure
  • An overview of what is new in the latest release

The Assessment

  • Structure if the Standard
  • Examples of the major PARTS

Mechanical Integrity and Fitness for Service

Thickness and Stress equations for Assessment

  • Calculation of Membrane Stress
  • Pressure Vessel and End Caps
  • Piping components and Boiler Tubes

Techniques

Brittle Fracture

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria

Pitting and Corrosion

General metal Loss

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Local Metal Loss

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Pitting Corrosion

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Blisters and Local Damage

Hydrogen Blisters

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria

Weld Misalignment and Shell Distortions

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Cracks and Crack Like Flaws

  • Elements of RSTRENG
  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Creep and Fire

Creep

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria
  • Worked example

Fire Damage

  • Data Requirements
  • Assessment Techniques
  • Acceptance Criteria

Software Review

  • Various software packages considered

Overview and Wrap Up

Maintenance, Mechanical Engineers, Foremen, Supervisors and Technicians, Production Supervisors and Engineers who require an understanding of the Fitness for Service standard, Design and System Engineers, Inspectors, Project and Maintenance Engineers who are personally responsible for the reliable design, operation, maintenance and repair of equipment, systems, tanks, vessels, piping and pipelines

الجدول الزمني

  • 5 Days - Dec 13, 2026
  • english
  • face to face
  • Jeddah - KSA
  • $ 3,900
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  • 5 Days - May 4, 2026
  • english
  • face to face
  • Rome - Italy
  • $ 5,950
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